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Great achievement in condom production post processing equipment transformation

Time: 2009.08.06 Views: 633

With the service concept of "Your success with our technology ", we are unceasingly making great efforts for the technology improvement of the latex products production equipment. Through constant exploration and practice, by adopting a new design concept, our company designed and manufactured a new generation of full-automatic rubber condom three-in-one vulcanizing machine, integrating soaking, spin-drying and cooling, which improves drying heat efficiency and decreases the steam consumption of the post processor by above 50%. In addition, we designed and manufactured at the same time the white carbon black agent recycling device as a supporting apparatus for the purpose of reducing consumption. With this device, only 1/3 of the original amount of white carbon black agent is consumed. 


After finishing the technology upgrading mentioned above of the post processing equipment for condom production, our company puts the project on trial in Guilin Latex Factory. The effect of energy saving and consumption reduction is remarkable. It has been well accepted and will be widely promoted. It is expected that this improvement will create a sensation among the condom manufactures nationwide then. We welcome all manufacturers to contact us for more information, we will serve you wholeheartedly. The previous generation of three-in-one vulcanizing machine can also achieve the same performance by technology update.


Consumption contrast table: 


 Before improvement(batch)
 After improvement(batch)
Drying time
45~50 minutes
28 minutes
Cooling time
13 minutes
6 minutes
Steam consumed
 55kgs
25.5kgs
White carbon black consumed
3~3.5kgs/10,000 pcs
 1~1.3kgs/10,000pcs

Note:The normal production steam pressure is 0.5Mpa. Every batch of products, about 5000 pieces, costs 20 minutes. Cool it below 45 degree centigrade.
   

Effects(RMB /10 thousand pcs):


Consumption reduction
 Measurement unit
Amount(RMB)
Consumption reduction
 59kgs
 150RMB/ton steam
8.85
White carbon black
 2.2kgs
 RMB6/kgs
13.2
Total

22.05

Note:Calculating by the normal production capacity of 360,000 condoms per day for one line, 793.8RMB can be saved.